Embodied carbon

Embodied carbon footprint is the amount of carbon (CO2) emission to produce a material.

Except for biodegradable plastics, plastics are made from so‐called feedstocks derived from crude oil refining and natural gas processing. About half the fossil fuel goes into the plastic itself while the remaining half is combusted to provide the energy during manufacture, meaning it takes about 2 kg of fossil fuel to produce 1kg of plastics. Petroleum holds in average 43 MJ/kg, plastic production requires about 86 MJ/kg. With about 3 hydrogen atoms for every carbon atom (15 g/mol) in the fuel consumed, the CO2 (44 g/mol) emission is 44/15 = 2.9 kg of CO2 for every kg of plastics produced. Because different production paths consume different amounts of energy, the energy used in the production of a chemical depends on its feedstock. Chemical obtained from the cracking and distillation of petroleum or inorganic sources are called raw materials. The total energy consumed in the production is the sum of the energy inputs for itself and all its predecessors, starting from the raw material. Energy is not only spent and CO2 released in producing the material but also in shaping it into its desired form. Primary shaping processes are e.g. casting, rolling, extrusion, molding etc. Secondary processes are e.g. welding, heat-curing, painting, coating, etc. The listed values are supposed to contain the energy and CO2 for material and processes for cable production.

Sources:

  1. The world's leading source of embodied energy and carbon data, the Inventory of Carbon & Energy .
  2. 'Useful Numbers for Environmental Studies and Meaningful Comparisons, Chapter 1 Materials' by B. Cushman-Roisin and B.T. Cremonini (2017)
  3. 'Materials and the Environment: Eco-informed Material Choice' by M. Ashby, 2nd edition (2012)
  4. 'Carbon Footprint and Sustainability of Different Natural Fibres for Biocomposites and Insulation Material' by M. Barth, M. Carus (2015) (used for Jute)
  5. 'Environmental Impact of Membrane and Foil Materials and Structures' by J. Cremers (2014), Technical Transactions (used for ETFE)
  6. 'Sustainable Engineering and Eco Design' by Chaouki Ghenai, intechopen.com (used for PTFE)
  7. 'Life Cycle Assessment of the Transmission Network in Great Britain' by G. P. Harrison at al (2010) (used for Mineral oil)
  8. 'Material Selection in Mechanical Design' by M. Ashby, 5th edition (2018), Rule of thumb

Note:

Symbol
$EC$
Unit
kgCO$_2$/kg
Related
$EE$
$M_{cable}$
Choices
IdkgCO2/kgkgCO2e/kgComment
PVC2.613.1(1) general type
PE2.042.54(1) general type
sPVC2.613.1≈PVC
sPE2.042.54≈PE
LDPE1.692.08(1)
MDPE1.69≈LDPE (no reference found)
HDPE1.571.93(1)
XLPE1.57≈HDPE (no reference found)
XLPEf1.57≈XLPE
PP3.69(2) production 83/3.2 plus extrusion 6.5/0.49
PPLP4.1150/50% paper/PP, paper 50% soaked oil/rosin
PUR4.064.84(1) flexible foam
PS4.484.39(2) production 102/4.0 plus extrusion 6.4/0.48
PA8.797.92(2) production 129/8.3 plus extrusion 6.5/0.49
STPe2.04≈PE (no reference found)
POC2.04≈PE (no reference found)
ETFE10.0880% of max value or range 26.5-210, CO2 acc. rule of thumb
PET2.35(2) production 89/4.1 plus extrusion 6.4/0.48
PTFE7.0approx. value from figure
HFFR2.04no reference found, ≈PE
FRNC2.04no reference found, ≈PE
NR3.6(2) production 71/2.2 plus moulding 17/1.4
EPR8.3≈IIR (no reference found)
EPDM8.3≈EPR
EVA2.68(2) production 83/2.2 plus extrusion 6.0/0.48
XHF1.7≈PE
HFS1.7≈PE
CR2.2(2) production 68.0/1.7 plus moulding 18.5/1.5
CSM2.04≈PE (no reference found)
IIR8.3(2) production 124/6.9 plus moulding 16/1.4
PIB3.6≈NR (no reference found)
OilP3.04paper 50% soaked mineral oil (49.9/3.09)
Mass3.04paper 50% soaked oil/rosin (≈mineral oil)
CJ3.9160% jute + 40% PP
RSP3.6≈NR
BIT0.430.55(1) bitumen
tape1.49≈paper
SiR14.1(1) silicon, CO2 acc. rule of thumb
fPOC2.04≈POC
fPP3.934.49≈PP
fPVC2.613.1≈PVC
fPE2.042.54≈PE
PRod2.61≈PVC (no reference found)
PTube2.61≈PVC (no reference found)
OilD3.04assuming similar to oil impregnated paper
Jute4.05(4) ≈hemp
TY3.5(2;3) ≈wool
Paper1.49(1) excluding calorific value of wood
Air0.0
Cu2.62.71(1) EU tube & sheet type
Al8.249.16(1) general type
AL38.249.16
ENAW60608.249.16
Pb1.571.67(1) general type
Brz3.734.0(1)
CuSn3.734.0≈Brz
CuZn2.462.64(1)
Fe1.912.03(1)
S1.371.46(1) general type, 59% recycled content
SS6.15(1)
Zn2.883.09(1) general type
Ni11.5
Image

Materials Engineering Science Processing and Design, Figure 2.10 - M. Ashby et al. (2007)