When a cable heats up, it gets slightly longer. If the endpoints stay fixed, that extra length mostly turns into more droop (sag) and lower tension. Engineers estimate the added sag by using a simple parabolic shape for small droop, or a catenary shape for better accuracy when droop is larger.
Posted 2026-01-14
Categories:
Theory
We want to discuss how to calculate the sag relative to the straight line between two fixed points.
Temperature-driven cable elongation is commonly handled by: (1) computing added length from thermal expansion, then (2) converting that extra length into extra sag using a cable shape model (parabola for small sag, catenary for higher accuracy).
Heating increases cable length roughly proportional to original length and temperature rise:
That added length (with span fixed) shows up mainly as more sag and less tension.
To calculate the thermal elongation let:
S = span (horizontal distance between fixations)L₀ = cable length at temperature T₀α = linear thermal expansion coefficient (1/°F or 1/°C)ΔT = T₁ − T₀
Now we want to discuss how to convert the extra length to sag.
To calculate the sag of a cable we have different options. Three of them we want to describe here.
If sag is modest (common engineering approximation), model the cable as a parabola. The cable length is approximately:
where f is the midspan sag (maximum deflection from the straight chord/axis).
Compute initial length from your known initial sag f₀:
Apply thermal expansion:
Solve for the new sag:
Sag increase:
f₀)
This simplified relationship comes from a geometric approximation where thermal length increase is accommodated by bowing into a half sine wave, rather than using a full catenary / sag–tension model.
The formula
is not the usual gravity sag equation; it is essentially a thermal-expansion → lateral bowing relationship under specific assumptions.
A real cable between two supports typically has:
This formula ignores weight and tension completely; it treats the cable like a member that simply “finds room” for extra length by bowing into a sine shape. It is best viewed as a geometric quick estimate under idealized conditions (or an analogy to a buckling-mode shape, noting a real cable cannot sustain compression).
If sag is not “small” relative to span, use a catenary:
Procedure
We implemented a new tool to calculate the sag for a cable being fixed between two points. This new tool will be released in the coming days.
Let's provide a derivation sketch to explain where the $2/\pi$ in the half-sine wave approximation comes from.
For $y(x)=h\sin(\pi x/L_0)$:
Derivative:
Arc length:
For small slopes, use $\sqrt{1+u}\approx 1+\tfrac{1}{2}u$:
Compute the integral:
So the extra length beyond the straight span is:
Equate geometric extra length to thermal expansion: